How is Mesh Spunlace Nonwoven different from traditional Spunlace Nonwoven or other nonwoven fabrics?

Structure and Appearance:

Traditional Spunlace Nonwoven: It is made by entangling fibers together using high-pressure water jets. The fibers are randomly oriented, resulting in a uniform and flat surface.

Mesh Spunlace Nonwoven: In addition to the entangled fibers, mesh spunlace nonwoven incorporates a mesh layer within the fabric structure. The mesh provides additional strength and stability to the fabric, allowing it to withstand greater stress and elongation.

Strength and Durability:

Traditional Spunlace Nonwoven: While spunlace nonwoven fabrics can be strong and durable, the incorporation of a mesh layer in mesh spunlace nonwovens enhances their tensile strength and tear resistance significantly. This makes them more suitable for applications that require greater mechanical strength.

Mesh Spunlace Nonwoven: The presence of the mesh layer improves the fabric's overall strength and dimensional stability, making it suitable for demanding applications where traditional spunlace nonwovens might not be sufficient.

Applications:

Traditional Spunlace Nonwoven: It is commonly used in applications such as wipes, medical products, hygiene products, and filtration media.

Mesh Spunlace Nonwoven: Due to its higher strength and stability, mesh spunlace nonwoven finds applications in more demanding industries like automotive, geotextiles, construction, and other technical applications where greater strength and resilience are required.

Processing:

Traditional Spunlace Nonwoven: The process of making traditional spunlace nonwoven involves web formation from fibers and subsequent hydroentanglement using high-pressure water jets.

Mesh Spunlace Nonwoven: The manufacturing process is similar to traditional spunlace nonwoven, but it incorporates an additional step to include the mesh layer within the fabric.

Cost:

Mesh Spunlace Nonwoven: Due to the extra processing step and materials required to incorporate the mesh layer, mesh spunlace nonwoven fabrics are generally more expensive than traditional spunlace nonwovens.

Mesh spunlace nonwoven differentiates itself from traditional spunlace nonwoven and other nonwoven fabrics by incorporating a mesh layer, providing higher strength, and making it more suitable for technically demanding applications. However, the choice of nonwoven fabric depends on the specific requirements of the intended application, considering factors such as strength, cost, and performance.